Day 10: Home Stretch

screen-shot-2011-07-11-at-100021-pm

Our logo and grip shield pattern went on the deck. A deep walnut stain works incredibly well to brighten up a specific area on these boards. The edge was then be outlined with a little household latex, which seemed to just place itself in a perfect curve around the pattern. Next we faired all of the frames and stringers that shape the board from the interior. Running a straight edge across the top of the board is a quick and painless way to find your hills and valleys and fix them up.  Once the tops of the frames, stringers and sheer were all fair and ready, a generous heap of glue consistency resin mix was applied to all of those edges to receive the deck; a simple two man (or woman) job. Since the deck was cut exactly for the shape for the hull, setting it atop the hull assembly is as easy as putting the lid on a tupperware.

HA!

Ok.. here’s what’s really happened.

Our logo and grip shield pattern did in fact go on the deck. However.. do you know how hard it is to hand draw a duplicate logo (quite large, in fact) on two different boards? I don’t either, but Luis didn’t seem all too thrilled about it. As for the stain.. a minwax walnut would have been delightful, but budgetary restrictions birthed a mean creativity within us. After trials of coffee stain (with and without cream), powerade, and pepsi, we decided to go with a lovely stain made from equal parts pepsi one and hershey’s syrup. It looks like ebony and smells like a sundae. Yet.. chocolate doesn’t quite dry the way proper stain does. So? We’ve had to “re-texture” this deck design several times to use chocolate’s natural glossyness to add depth to our wood grain as opposed to letting it just puddle and shine like melted kisses. The edge line, you ask? It was ok. I think MPC’s Mike Morgan almost had aneurysm from trying to paint in a fair curve.. which he described as the definition of stress.. pretty significant coming from a youth programs director. Then, we faired everything. It was horrendous. The kids couldn’t quite grasp the idea that if you hold a sander to a surface and then start a conversation with your friend about the awesomeness of goldfish crackers, you WILL gouge the surface… which means the rest of the lines now have to be brought down to that height. Wonderful indeed. Finally.. we glued the deck. Did I mention we ran out of thickener for the epoxy? No? Well maybe I didn’t mention it because I bought double what the plans called for… the kids must’ve been eating it. So we scooped handfuls of wood dust and plane scraps off of the floor/tables/cabinets/sawhorses/tools/shirts to create a lovely wood glue resemblant of three month of clam chowder. Incredible. Yet, as always, it worked. Everything worked. Even using a heap of bibles to weigh down the deck onto one of the hulls when we ran out of cinder blocks worked. That’s the beauty of wooden boats.. they go with it. They let you give a little here and take a little there without much of a fuss.  Beautiful.

screen-shot-2011-07-11-at-100045-pm